Timing belts with cleats are special industrial transmission/conveyor components with vertical or specially shaped cleats installed at equal intervals or specific positions on the belt surface of a standard timing belt. They integrate the advantages of precise synchronous belt transmission with functions such as positioning, gripping, pushing, pulling, and lifting, making them an ideal solution for achieving intermittent motion, precise positioning, and vertical material lifting.
Specification
|
HTD |
3M |
3 |
1.22 |
2.4 |
|
5M |
5 |
2.06 |
3.8 |
|
|
8M |
8 |
3.36 |
6 |
|
|
14M |
14 |
6.02 |
10 |
|
|
20M |
20 |
8.4 |
13.2 |
|
|
STPD/STS |
S2M |
2 |
0.76 |
1.36 |
|
S3M |
3 |
1.14 |
2.2 |
|
|
S5M |
5 |
1.91 |
3.4 |
|
|
S8M |
8 |
3.05 |
5.3 |
|
|
S14M |
14 |
5.3 |
10.2 |
|
|
HPPD/RPP |
RPP3M |
3 |
1.15 |
1.9 |
|
RPP5M |
5 |
1.95 |
3.5 |
|
|
RPP8M |
8 |
3.2 |
5.5 |
|
|
RPP14M |
14 |
6 |
10 |
Detail shows
Advantage
1. Precise Movement: Timing belts ensure that the system moves materials precisely, which is critical in applications where synchronization is important.
2. Safe Transport: Cleats securely hold the product and prevent it from slipping, ensuring safe material transport, even in inclined or vertical systems.
3. Customizable: Belts can be designed with different cleat configurations and sizes, making them suitable for a variety of applications.
4. Durability: The strong, wear-resistant materials used in these belts mean they last longer and require less maintenance or replacement.
Selection Recommendations
1. Choose the frame based on the load: steel wire core for high-tension applications, Kevlar core for lightweight or corrosion-resistant applications.
2. Choose the fixing method based on accuracy requirements: ATC mechanical system for frequent adjustments, welded type for long-term fixing.
3. Choose the material based on the environment: FDA-certified food-grade PU and stainless steel stops are required for the food/medical industry.
4. Choose the tooth type based on transmission parameters: AT type is recommended for precision positioning, T type is suitable for general conveying.
Application Areas
1. Glass Processing: Synchronous belts and V-shaped stops on glass coating machines ensure smooth glass movement and straightness of the sealant.
2. Wet Wipes/Paper Wipes Production: Key component in wet wipe production lines; stops precisely push products.
3. Pharmaceutical Packaging: FDA-certified stop-type synchronous belts convey medical blister packaging with a positioning accuracy of ±0.020″.
4. Food Industry: Stainless steel stops paired with food-grade belts meet hygiene standards.
5. Automated Assembly: Metal tooling plates are directly screwed onto the ATC system for high-precision workpiece transport.
Installation and Maintenance
1. Welded Stops: A dedicated stop welding machine is required to ensure accurate welding temperature and time.
2. Mechanically Fixed Type: Follow the Optibelt ATC system instructions, insert the ATC-IN insert into the tooth groove, and tighten the screws. The torque must meet the specifications.
3. Regular Inspection: Check for stop wear, loose screws (mechanical type), and weld cracks (welded type).
4. Tension Adjustment: Maintain proper belt tension to avoid skipped teeth or excessive wear.
5. Cleaning and Maintenance: For food-grade applications, regular CIP cleaning is required to prevent chemical corrosion of the belt.
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