Introduction
V-Guide Conveyor Belts are conveyor belts with continuous V-shaped plastic/rubber guides vulcanized or welded to the bottom (or top) of the belt body. These guides engage with V-grooves on the rollers and bed, providing additional tracking force and preventing deviation.
Specification
|
Model |
Thickness (mm) |
Material |
Color |
Hardness |
Structure |
Minimum pulley diameter (mm) |
1%fixed elongation (N) |
Tensile strength (N/mm) |
Temperature (℃) |
|
11P1/WD |
1 |
PVC |
Green White Dark green Blue Black Gray |
75 |
1ply1fabric |
20 |
4 |
50 |
-10-+80 |
|
21P1.5/WD |
1.5 |
PVC |
75 |
2ply2fabric |
40 |
5 |
80 |
-10-+80 |
|
|
21P2/WD |
2 |
PVC |
75 |
2ply2fabric |
40 |
8 |
120 |
-10-+80 |
|
|
21P3/WD |
3 |
PVC |
75 |
2ply2fabric |
60 |
8 |
100 |
-10-+80 |
|
|
31P4/WD |
4 |
PVC |
75 |
3ply3fabric |
80 |
12 |
150 |
-10-+80 |
|
|
31P5/WD |
5 |
PVC |
75 |
3ply3fabric |
100 |
12 |
150 |
-10-+80 |
|
|
41P6/WD |
6 |
PVC |
75 |
4ply4fabric |
150 |
15 |
180 |
-10-+80 |
|
|
51P8/WD |
8 |
PVC |
75 |
5ply5fabric |
220 |
20 |
230 |
-10-+80 |



Advantages and Features
1. Superior Anti-deviation Performance: Mechanical meshing is the most reliable and stable guiding method, especially suitable for long-distance conveyor lines without side guards.
2. High-Precision Positioning: Ensures consistent product positioning on the belt, providing a foundation for automated processing, assembly, inspection, and packaging processes.
3. Simplified Conveyor Structure: Eliminates the need for complex lateral guide rollers or frequent deviation adjustment devices, reducing equipment complexity and maintenance costs.
4. Suitable for Complex Paths: In conveyor systems with horizontal turns ("turning machines"), V-shaped guidance is a key technology for achieving precise belt turning trajectories.
5. Improved Operational Stability: Effectively resists lateral belt forces during high-speed or heavy-load start/stop operations, resulting in smoother operation.
6. Reduced Wear and Loss: Prevents edge wear caused by belt deviation and friction with the frame, extending belt life.
Application Areas
1. Manufacturing: For material handling on production lines, especially assembly lines.
2. Logistics and Warehousing: For automated handling and sorting of goods in warehouses.
3. Food and Beverage Industry: Suitable for conveying packaged food and beverages that meet hygiene standards.
4. Automotive Industry: For conveying automotive parts, supporting efficient production processes.
Selection and Installation
1. Matching is Key: Ensure the angle and height of the belt's V-ribs are perfectly matched to the specifications of all V-grooved pulleys on the conveyor.
2. System Design: Drive pulleys, tension pulleys, and critical load-bearing rollers typically require V-grooving. Not all rollers need to be grooved.
3. Belt Length Accuracy: Due to the sensitivity of V-guides to center distance, the required length accuracy of the belt is higher than that of ordinary flat belts.
4. Tension Adjustment: Although designed to prevent belt misalignment, appropriate tension is still necessary to ensure traction. The tensioning device should allow for easy fine-tuning.
5. Environmental Considerations: Select appropriate belt materials based on temperature, humidity, cleanliness requirements (such as FDA/USDA certification), load weight, and material characteristics.
Considerations
1. Product size and shape:
Consider the size and shape of the material being transported. For larger or irregularly shaped items, the guides need to be designed appropriately to prevent shifting.
2. Speed and direction:
Depending on whether the conveyor is moving upward, downward, or at a flat angle, the guides need to ensure that the product always stays in place.
3. Material compatibility:
The material of the guide should be compatible with the environment. For example, in food processing, materials that are easy to clean and non-toxic are critical.
4. Environment:
Consider the operating environment - if the environment is harsh (e.g. extreme temperatures, chemicals), make sure the guides are made of durable, wear-resistant materials.
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