Green PVC stop plate conveyor belts are special conveyor belts that are made by firmly bonding various shaped baffles (or "skirts," "crossbars," or "partitions") to a regular PVC flat conveyor belt through a heat vulcanization process. Their core function is to enable large-angle (even vertical) transport, preventing materials from slipping or rolling during transport.
Core Structure
1. Belt Body: Utilizes high-strength, highly abrasion-resistant polyester fiber fabric as the skeleton, covered with green PVC rubber layers on both sides.
2. Cleats/Profiles: PVC cleats of different heights (H) and shapes (T-type, S-type, TC-type, etc.) are selected according to the conveyed material and angle requirements.
3. V-Guides: V-shaped guide strips are typically vulcanized on both sides or in the center of the conveyor belt's back to ensure stable alignment during operation and prevent belt deviation.
4. Sidewalls: Optional accessories. For preventing powder or fine particles from spilling from the sides, flexible skirts can be vulcanized and fixed to both sides of the belt, forming a closed "grid" with the transverse cleats for completely leak-free conveying.
Features and Advantages
1. Large Inclination Angle/Vertical Conveying: Maximum conveying angle reaches 60°-90°, greatly saving floor space and improving conveying efficiency.
2. Anti-Slip and Anti-Roll-Off: Baffles form a grid pattern, effectively supporting various materials such as powders, granules, lumps, and bags.
3. High Strength and Durability: The polyester canvas skeleton provides excellent tensile strength and dimensional stability.
4. Excellent Durability: PVC material is oil-resistant, water-resistant, corrosion-resistant, and wear-resistant, and easy to clean.
5. Flexibility and Lightweight: Lighter and more flexible than rubber materials, suitable for conveyor designs with small to medium loads and complex paths.
6. Green and Environmentally Friendly: Meets relevant industry standards (non-food grade), and the color is easy to identify and maintain.
7. Flexible Customization: Baffle height, spacing, shape, and base belt thickness, width, and length can all be customized according to customer needs.
Application Scenarios
1. Logistics Sorting: Sorting and conveying parcels and express packages
2. Electronic Products: Conveying and positioning electronic components
3. Food Packaging: Positioning and conveying food packaging boxes
4. Chemical Industry: Material conveying in chemically resistant environments
5. Tobacco Industry: Precise conveying of cigarette packs
Installation and Maintenance Recommendations
Installation: Ensure the conveyor frame is level, the head and tail pulleys are aligned, and the tension is appropriate. It is recommended that this be performed by a qualified professional.
Maintenance:
Clean the belt regularly to prevent foreign objects from getting stuck.
Inspect the baffles and base belt for abnormal wear or tears.
Ensure the guiding system is functioning properly to prevent misalignment.
Avoid overloading and impacts from sharp objects.
Customization Options
1. Customized Size: Conveyor belts of different widths, lengths, and thicknesses can be customized according to customer needs to meet the requirements of different equipment and production lines.
2. Surface treatment: A variety of surface texture options are available, such as smooth, rough, textured, etc., to meet different material handling needs.
3. Special functions: Special functions such as anti-static, fireproof, and cold-resistant can be added as needed.
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