1. Daily cleaning
Cleaning frequency: It is recommended to clean once a day after work to remove dust, dirt and residue on the surface of the conveyor belt.
Cleaning tools: Use a soft cloth or soft brush for cleaning, and avoid using hard tools to avoid scratching the PU surface.
Cleaning agent selection: Use a neutral detergent (such as mild soapy water) for cleaning, and avoid using corrosive detergents to avoid damaging the PU material.
Cleaning steps:
Stop the conveyor belt and cut off the power supply to ensure safe operation.
Use a soft cloth or soft brush to dip in a neutral detergent and gently wipe the surface of the conveyor belt.
Rinse the surface of the conveyor belt with clean water, making sure that the detergent is completely rinsed off.
Wipe the surface of the conveyor belt dry with a clean soft cloth to avoid rust or corrosion caused by residual moisture.
2. Regular inspection
Inspection frequency: It is recommended to conduct a detailed inspection once a week and a comprehensive inspection once a month.
Inspection content:
Surface wear: Check whether the conveyor belt surface is worn, cracked or scratched.
Joints: Check whether the joints are cracked or damaged.
Edges: Check whether the edges of the conveyor belt are worn or deformed.
Rollers and rollers: Check whether the rollers and rollers are damaged or worn, and ensure that their surfaces are smooth, undamaged, and run smoothly.
Tension: Check the tension of the conveyor belt to ensure that its tightness is moderate.
3. Lubrication and maintenance
Lubricate rollers and rollers: Lubricate the rollers and rollers regularly to reduce friction and wear. Use lubricants suitable for PU materials and ensure that the lubricants do not contaminate the surface of the conveyor belt.
Check the lubrication system: If the conveyor belt is equipped with an automatic lubrication system, check the operating status of the lubrication system regularly to ensure that it works properly.
4. Environmental control
Avoid humid environments: Try to avoid exposing the conveyor belt to humid environments for a long time to prevent the PU material from getting damp and moldy.
Avoid high temperature environments: The operating temperature of PU conveyor belts is generally -10°C to +80°C. Avoid long-term use in high temperature environments.
Avoid ultraviolet radiation: Long-term exposure to sunlight will accelerate the aging of PU materials, so try to avoid or take sunshade measures.
5. Regular maintenance
Replace worn parts: If the conveyor belt or rollers, rollers and other parts are found to be worn or aged, they should be replaced in time to prevent the conveyor belt from loosening due to damage to the parts.
Adjust the tension: Regularly adjust the tension of the conveyor belt to ensure that it is moderately tight. A conveyor belt that is too loose or too tight may cause damage.
Check the drive device: Regularly check the operating status of the drive motor and reducer to ensure that they are working properly. If the motor is found to be overheating or making abnormal noise, it should be repaired in time.
6. Storage and transportation
Proper storage: Avoid adverse environments such as direct sunlight, high temperature, and humidity during storage. The conveyor belt should be rolled up during storage and placed in a dry and ventilated warehouse.
Standardized transportation: During transportation, the conveyor belt should be protected from mechanical damage such as extrusion, collision, and friction.
7. Recording and monitoring
Establish maintenance records: Record the time and content of each maintenance and inspection to track the maintenance status.
Monitor the operating status: Where possible, install monitoring equipment to monitor the operating status of the conveyor belt in real time to detect and solve problems in a timely manner.
