1. Direct damage to the conveyor belt itself: Excessive tension will cause the belt to be under high stress for a long time, leading to: Material fatigue and structural damage: The skeleton layer (suc
1. Abnormally high bearing temperature: Excessive tension will subject the drive roller and motor bearings to excessive radial load, leading to a surge in frictional heat. If the bearing housing tempe
1. Increased wear on the belt and bearings, shortening equipment lifespan. Excessive tension causes the belt to bear excessively high tension for extended periods, leading to the following problems: B
1. Operational Status Observation Method During equipment operation, excessive tension can lead to the following phenomena: Rapid Bearing Temperature Rise: After 10 minutes of operation, touch the dri
I. Tensioning Device Adjustment (Suitable for uneven tension on both sides) When the belt continuously shifts to one side, and this occurs under both no-load and heavy-load conditions: Follow the prin
1. Equipment Damage: Accelerated Wear of Key Components Misalignment causes abnormal contact between the conveyor belt and the frame, idler supports, etc., leading to: Wear, cracking, or tearing of th
I. Direct Observation Method: Observe the running trajectory. While the equipment is running, visually inspect whether the distance between the edge of the conveyor belt and the frame guide rails or i
I. Ensure High-Precision Installation and Eliminate Initial Deviations Installation errors are the primary cause of deviation, accounting for over 70% of deviation problems. Roller and Idler Alignment
I. Misalignment to the same side under both no-load and heavy-load conditions → Tension or installation problem Characteristics: The belt always deviates to one side regardless of whether it is l
I. Adjusting the Tensioning Device (Applicable to both no-load and heavy-load misalignment) When the conveyor belt continuously shifts to the same side under both operating conditions, it indicates un
I. Safety First: Shut Down and Disconnect Power, Display Warning Signs If any abnormality is found, immediately stop the machine, disconnect the power supply, and display a "Do Not Operate"
1. Conveyor belt slippage: The core issue is insufficient friction. Slippage occurs when the drive roller rotates but the conveyor belt speed lags significantly (usually below 95% of the roller's