I. Quick Diagnosis of Common Causes of Belt Misalignment 1. Uneven Tension: Belt misaligns to the same side under both no-load and heavy-load conditions → Check if the tensioning device is balanc
1. Conveyor Belt Slippage Core Cause: Insufficient friction between the rollers and the conveyor belt, typically manifested as a belt speed below 95% of the roller speed. Common Causes: Insufficient t
I. Daily Maintenance (Per Shift/Daily) 1. Clean the Surface: After stopping the machine, remove dust, debris, and residual material from the conveyor belt surface to prevent accumulation that could le
I. Preparation Before Cleaning 1. Shutdown and Power Disconnection: Ensure the equipment is completely stopped and the power supply is disconnected to ensure operational safety. 2. Condition Inspectio
I. Appearance Characteristics: The Most Obvious Signs of Aging 1. Surface Cracks: Fine, mesh-like or transverse cracks appear, especially concentrated in bending areas (such as the roller contact area
I. Obvious Physical Damage Requires Immediate Replacement 1. Severe Edge Wear or Cracks: If deep cracks appear on both sides of the conveyor belt, rubber peels off, or the internal fiber layer (such a
1. Abnormally high bearing temperature: Excessive tension will subject the drive roller and motor bearings to excessive radial load, leading to a surge in frictional heat. After 10 minutes of operatio
1. Direct damage to the conveyor belt itself: Excessive tension will cause the belt to be under high stress for a long time, leading to: Material fatigue and structural damage: The skeleton layer (suc
1. Abnormally high bearing temperature: Excessive tension will subject the drive roller and motor bearings to excessive radial load, leading to a surge in frictional heat. If the bearing housing tempe
1. Increased wear on the belt and bearings, shortening equipment lifespan. Excessive tension causes the belt to bear excessively high tension for extended periods, leading to the following problems: B
1. Operational Status Observation Method During equipment operation, excessive tension can lead to the following phenomena: Rapid Bearing Temperature Rise: After 10 minutes of operation, touch the dri
I. Tensioning Device Adjustment (Suitable for uneven tension on both sides) When the belt continuously shifts to one side, and this occurs under both no-load and heavy-load conditions: Follow the prin