1. Preparation: Disconnect the power supply and lock/tag the belt to ensure it is stopped. Prepare a dedicated wrench, tensioning tool, laser thermometer, etc., and check if the new conveyor belt spec
I. Four situations requiring immediate replacement: 1. Surface damage: Through-cracks, worn-out tooth surfaces, or blistering and peeling of the red rubber layer. 2. Functional failure: Continuous sli
1. Matching Load Requirements Light Load (<500kg/m): Choose a PVC belt with a thickness of 7.5-10mm to avoid insufficient flexibility due to excessive thickness. Medium Load (500-2000kg/m): Require
Conveyor belts on assembly lines can be connected using three main methods: mechanical connection, cold adhesive bonding, and hot melt bonding . For lightweight assembly line conveyor belts, hot melt
I. Lubricant Selection 1. Applicable Types Synthetic oil-based lubricants: Prioritize high-temperature resistant (≥80℃) and anti-aging synthetic oils to ensure stable lubrication in high-precision
I. Tension Adjustment 1. Initial Tension Setting Use a tension meter for quantitative adjustment, avoiding errors from the "feel method." The recommended tension range is 100-150N (specific
I. Installation Steps 1. Preparation Tools: Synchronous belt, pulleys, tensioner, screwdriver, cleaning cloth, etc. Check pulleys: Ensure the parallelism error between the two pulley axes is ≤0.5mm
1. Types and Adjustment of Tensioning Devices Screw Tensioning: Adjusts the tensioning stroke by rotating the screw, suitable for short-distance conveyors. Weight Tensioning: Adjusts the tension by ad
1. Install self-aligning idler roller sets. Automatically correct misalignment through rotatable idler roller sets, suitable for short-distance or bidirectional conveyors. 2. Adjust the parallelism of
1. Visual Observation Method Edge Gap Inspection: Observe whether the gap between the conveyor belt edge and the frame or idler rollers is uniform. If the gap on one side is significantly larger or sm
1. Adjusting for Insufficient Tension Screw/Hydraulic Tensioning Device: Increase tension by adjusting the tensioning stroke. If the stroke is insufficient, the belt needs to be shortened and the spli
1. Conveyor belt misalignment Causes: Rollers/idlers are not installed parallel (axis error should be controlled within ±2mm). Uneven material distribution or shifting of the loading point. Imb